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Internal Circlips Introduction
Internal circlips are precision-engineered fasteners and are suitable for a wide variety of assemblies. They are designed to service as shoulders for accurately locating, retaining of locking components in bores. They are assembled in axial direction into pre-cut grooves, which assure precise locating of parts. They maintain constant pressure against the bottom of the groove and are secure against heavy thrust loads.
Salient Features
- As circlips are installed in pre-cut grooves, these pre-cut grooves can often be machined simultaneously with other costly machining operations.
- Speed of assembly and disassembly further reduces manufacturing costs.
- Space saving, compared to contemporary methods.
- Reduces assembly weight
- Longer service life.
Dimensions For circlips of normal type, the dimensions, tolerances, and design data is given in Table1.
Material All
the Circlips are manufactured from spring steel of grade such as 70C6
or 75C6 confirming to IS: 2507- 1975 specification for cold rolled
steel strips for springs (first revision)
Hardness The hardness of the circlips are kept according to the following chart. | Nominal Diameter of Circlips | Hardness | | Over | Up to | Hrc | | - | 48 | 47 to 54 | | 48 | 200 | 44 to 51 | | 200 | 300 | 40 to 47 |
Finish Unless the purchaser specifies any alternative finish, the circlip shall be chemically or thermally blackended. Quality Assurance All circlips are thoroughly inspected for parameters like circlips thickness, internal diameter, conical deformation, sprial flatness, hardness and function like set and grip.
Bore
Dia
d1
|
CIRCLIP
|
GROOVE DATA
|
S
H11
|
a
Max
|
b
Approx
|
D3
|
Tol. On
D3
|
D4
Compr
essed
|
d5
Min.
|
d2
|
Tol. On
d2
|
M1
H13
|
M2
min
|
N
min
|
Axial
Force
Kgf
|
| 8 |
0.8 |
2.4 |
1.1 |
8.7 |
+0.36
-0.18 |
2.8 |
1 |
8.4 |
H11 |
|
|
|
128 |
| 9 |
2.5 |
1.3 |
9.8 |
3.5 |
9.4 |
0.9 |
1 |
0.6 |
144 |
| 10 |
1 |
3.2 |
1.4 |
10.8 |
3.1 |
1.2 |
10.4 |
|
|
|
160 |
| 11 |
3.3 |
1.5 |
11.8 |
3.9 |
11.4 |
|
|
|
176 |
| 12 |
3.4 |
1.7 |
13 |
4.7 |
1.5 |
12.5 |
|
|
0.75 |
240 |
| 13 |
3.6 |
1.8 |
14.1 |
5.3 |
13.6 |
|
|
0.9 |
314 |
| 14 |
3.7 |
1.9 |
15.1 |
6 |
1.7 |
14.6 |
|
|
|
336 |
| 15 |
2 |
16.2 |
7 |
15.7 |
1.1 |
1.2 |
1.1 |
422 |
| 16 |
3.8 |
17.3 |
7.7 |
16.8 |
|
|
1.2 |
515 |
| 17 |
3.9 |
2.1 |
18.3 |
+0.42
-0.21 |
8.4 |
17.8 |
|
|
|
547 |
| 18 |
4.1 |
2.2 |
19.5 |
8.9 |
2 |
19. |
|
|
|
725 |
| 19 |
20.5 |
9.8 |
20 |
H12 |
|
|
|
764 |
| 20 |
4.2 |
2.3 |
21.5 |
10.6 |
21 |
|
|
1.5 |
780 |
| 21 |
2.4 |
22.5 |
11.6 |
22 |
|
|
|
810 |
| 22 |
2.5 |
23.5 |
12.6 |
23 |
|
|
|
835 |
| 24 |
1.2 |
4.4 |
2.6 |
25.9 |
14.2 |
25.2 |
|
|
|
1160 |
| 25 |
4.5 |
2.7 |
26.9 |
15 |
26.2 |
|
|
1.8 |
1200 |
| 26 |
4.7 |
2.8 |
27.9 |
15.6 |
27.2 |
1.3 |
1.4 |
|
1250 |
| 28 |
4.8 |
2.9 |
30.1 |
+0.50
-0.25 |
17.4 |
29.4 |
1.6 |
1.7 |
2.1 |
1330 |
| 30 |
4.8 |
3 |
32.1 |
19.4 |
31.4 |
|
|
1370 |
| 31 |
5.2 |
3.2 |
33.4 |
19.6 |
2.5 |
32.7 |
2.6 |
1380 |
| 32 |
3.2 |
34.4 |
20.2 |
33.7 |
1390 |
| 34 |
1.5 |
5.4 |
3.3 |
36.5 |
22.2 |
35.7 |
2320 |
| 35 |
3.4 |
37.8 |
23.2 |
37 |
3 |
2690 |
| 36 |
3.5 |
38.8 |
24.2 |
38 |
2640 |
| 37 |
5.5 |
3.6 |
39.8 |
25 |
39 |
2716 |
| 38 |
3.7 |
40.8 |
26 |
40 |
2820 |
| 40 |
1.75 |
5.8 |
3.9 |
43.5 |
+0.78
-0.39 |
27.4 |
42.5 |
1.85 |
2 |
3.8 |
4050 |
| 42 |
5.9 |
4.1 |
45.5 |
29.2 |
44.5 |
4250 |
| 45 |
6.2 |
4.3 |
48.5 |
31.6 |
47.5 |
4310 |
| 47 |
6.4 |
4.4 |
50.5 |
+0.92
-0.46 |
33.2 |
49.5 |
|
|
|
4350 |
| 48 |
4.5 |
51.5 |
34.6 |
50.5 |
4320 |
| 51 |
2 |
6.5 |
4.6 |
54.2 |
36 |
53 |
2.15 |
2.3 |
|
6070 |
| 52 |
6.7 |
4.7 |
56.2 |
37.6 |
55 |
6025 |
| 55 |
6.8 |
5 |
59.2 |
40.4 |
58 |
6350 |
| 56 |
5.1 |
60.2 |
41.4 |
59 |
6075 |
| 58 |
6.9 |
5.2 |
62.2 |
43.2 |
61 |
6150 |
| 60 |
2 |
7.3 |
5.4 |
64.2 |
44.4 |
63 |
H12 |
|
|
4.5 |
6210 |
| 62 |
5.5 |
66.2 |
46.4 |
65 |
6170 |
| 63 |
5.6 |
67.2 |
47.4 |
66 |
6160 |
| 65 |
2.5 |
7.6 |
5.8 |
69.2 |
48.8 |
3 |
68 |
2.65 |
2.8 |
7820 |
| 68 |
7.8 |
6.1 |
72.5 |
51.4 |
71 |
8170 |
| 70 |
6.2 |
74.5 |
53.4 |
73 |
8420 |
| 72 |
6.4 |
76.5 |
55.4 |
75 |
8650 |
| 75 |
6.6 |
79.5 |
58.4 |
78 |
9000 |
| 78 |
8.5 |
6.8 |
82.5 |
+1.08
-0.54 |
60 |
3 |
81 |
9350 |
| 80 |
7 |
85.5 |
62 |
83.5 |
5.3 |
11200 |
| 82 |
87.5 |
64 |
85.5 |
11500 |
| 85 |
3 |
8.6 |
7.2 |
90.5 |
66.8 |
3.5 |
88.5 |
11900 |
| 88 |
7.4 |
93.5 |
69.8 |
91.5 |
3.15 |
3.3 |
12300 |
| 90 |
7.6 |
95.5 |
71.8 |
93.5 |
12600 |
| 92 |
8.7 |
7.8 |
97.5 |
73.6 |
195.5 |
12900 |
| 95 |
8.8 |
8.1 |
100.5 |
76.4 |
198.5 |
13300 |
| 98 |
9 |
8.3 |
103.5 |
79 |
101.5 |
13700 |
| 100 |
8.4 |
105.5 |
81 |
103.5 |
14000 |
| 102 |
4 |
9.2 |
8.5 |
108 |
82.6 |
106 |
H13 |
4.15 |
4.3 |
6 |
16300 |
| 105 |
8.7 |
112 |
85.6 |
109 |
16800 |
| 108 |
9.5 |
8.9 |
115 |
88 |
112 |
17300 |
| 110 |
10.4 |
9 |
117 |
88.2 |
114 |
17600 |
| 112 |
10.5 |
9.1 |
119 |
90 |
116 |
17900 |
| 115 |
9.3 |
122 |
+1.26
-0.63 |
93 |
119 |
18400 |
| 120 |
11 |
9.7 |
127 |
97 |
124 |
19200 |
| 125 |
10 |
132 |
102 |
4 |
129 |
19900 |
| 130 |
10.2 |
137 |
107 |
134 |
20700 |
| 135 |
11.2 |
10.5 |
142 |
112 |
139 |
21500 |
| 140 |
10.7 |
147 |
117 |
144 |
22300 |
| 145 |
11.4 |
10.9 |
152 |
122 |
149 |
23100 |
| 150 |
12 |
11.2 |
158 |
125 |
155 |
|
30000 |
| 155 |
11.4 |
164 |
130 |
160 |
30900 |
| 160 |
|
11.6 |
169 |
133 |
165 |
31900 |
| 170 |
|
12.2 |
179.5 |
145 |
175 |
|
|
7.5 |
33900 |
| 175 |
12.7 |
184.5 |
+1.44
-0.72 |
149 |
180 |
34800 |
| 180 |
13.2 |
189.5 |
153 |
185 |
34500 |
| 185 |
13.7 |
194.5 |
157 |
190 |
34930 |
| 190 |
13.8 |
199.5 |
162 |
195 |
34000 |
| 195 |
13.8 |
204.5 |
167 |
200 |
33000 |
| 200 |
14
Max |
209.5 |
171 |
205 |
32500 |
| 210 |
5 |
222 |
181 |
216 |
|
5.15 |
5.3 |
9 |
50000 |
| 220 |
232 |
191 |
226 |
52200 |
| 230 |
242 |
201 |
236 |
54900 |
| 240 |
252 |
+1.62
-0.81 |
211 |
246 |
52500 |
| 250 |
262 |
221 |
256 |
50500 |
| 260 |
16
Max |
275 |
227 |
5 |
268 |
12 |
54000 |
| 270 |
285 |
237 |
278 |
51800 |
| 280 |
295 |
247 |
288 |
50000 |
| 290 |
305 |
257 |
298 |
48200 |
| 300 |
315 |
267 |
308 |
46500 |
|