Circlips - External Introduction
External circlips are precision-engineered fasteners and are suitable for a wide variety of assemblies. They are designed to service as shoulders for accurately locating, retaining of locking components on shafts, studs and similar parts. They are assembled in axial direction into pre-cut grooves, which assure precise locating of parts. They maintain constant pressure against the bottom of the groove and are secure against heavy thrust loads.
Salient Features
- They may be used to replace nuts, threaded sleeves, cotter pin, rivets, set collars, machined shoulders and many bulkier and more expensive fastening devices.
- As circlips are installed in pre-cut grooves, these pre-cut grooves can often be machined simultaneously with other production process; they eliminate threading, tapping, drilling, and other costly machining operations.
- Speed of assembly and disassembly further reduces manufacturing costs.
- Space saving, compared to contemporary methods.
- Reduces assembly weight.
- Longer service weight.
Dimensions For circlips of normal type, the dimensions, tolerances, and design data is given in Table1.
Material All the Circlips are manufactured from spring steel of grade such as 70C6 or 75C6 confirming to IS: 2507- 1975 specification for cold rolled steel strips for springs (first revision)
Hardness The hardness of the circlips are kept according to the following chart. | Nominal Diameter of Circlips | Hardness | | Over | Up to | Hrc | | - | 48 | 47 to 54 | | 48 | 200 | 44 to 51 | | 200 | 300 | 40 to 47 |
Finish Unless the purchaser specifies any alternative finish, the circlip shall be chemically or thermally blackended.
Quality Assurance All circlips are thoroughly inspected for parameters like circlips thickness, internal diameter, conical deformation, sprial flatness, hardness and fuction like set and grip.
Note While fitting the circlips, make sure that the circlips do not over spread, that is, are not opened further than is necessary for fitting over the shaft. We recommended the use of cones for fitting over the shaft; otherwise use pliers with set screw I.e. having opening restriction.
Shaft
Dia
d1
|
CIRCLIP
|
GROOVE DATA
|
S
h11
|
a
Max
|
b
Approx
|
D3
|
Tol. On
D3
|
D4
Expan
ded
|
d5
Min
|
d2
|
Tol. On
d2
|
M1
H13
|
M2
min
|
N
min
|
Axial
Force
Kgf
|
|
8
|
0.8 |
3.2 |
1.5 |
7.4 |
+0.09 |
15.2 |
1.2 |
7.6 |
h11 |
0.9 |
1.0 |
0.6 |
120 |
|
9
|
1 |
3.3 |
1.7 |
8.4 |
-0.18 |
16.4 |
8.6 |
1.1 |
1.2 |
138 |
|
10
|
1.8 |
9.3 |
+0.15
-0.30 |
17.6 |
1.5 |
9.6 |
153 |
|
11
|
10.2 |
+0.18
-0.36 |
18.6 |
10.5 |
0.75 |
210 |
|
12
|
11 |
19.6 |
1.7 |
11.5 |
230 |
|
13
|
3.4 |
2 |
11.9 |
20.8 |
12.4 |
0.9 |
300 |
|
14
|
3.5 |
2.1 |
12.9 |
22.0 |
13.4 |
325 |
|
15
|
3.6 |
2.2 |
13.8 |
23.2 |
14.3 |
1.1 |
400 |
|
16
|
3.7 |
14.7 |
24.4 |
15.2 |
1.2 |
490 |
|
17
|
3.8 |
2.3 |
15.7 |
25.6 |
16.2 |
520 |
|
18
|
1.2 |
3.9 |
2.4 |
16.5 |
26.8 |
2.0 |
17.0 |
1.3 |
1.4 |
1.5 |
690 |
|
19
|
2.5 |
17.5 |
27.8 |
18.0 |
h12 |
725 |
|
20
|
4.0 |
2.6 |
18.5 |
+0.21
-0.42 |
29.0 |
19.0 |
770 |
|
21
|
4.1 |
2.7 |
19.5 |
30.2 |
20.0 |
805 |
|
22
|
4.2 |
2.8 |
20.5 |
31.4 |
21.0 |
845 |
|
24
|
4.4 |
3.0 |
22.2 |
33.8 |
22.9 |
1.7 |
1010 |
|
25
|
23.2 |
34.8 |
23.9 |
1060 |
|
26
|
4.5 |
3.1 |
24.2 |
36.0 |
24.9 |
1100 |
|
28
|
1.5 |
4.7 |
3.2 |
25.9 |
38.4 |
26.6 |
|
|
2.1 |
1500 |
|
29
|
4.8 |
3.4 |
26.9 |
39.6 |
27.6 |
1560 |
|
30
|
5.0 |
3.5 |
27.9 |
41.0 |
28.6 |
1.6 |
1.7 |
|
1620 |
|
32
|
5.2 |
3.6 |
29.6 |
43.4 |
2.5 |
30.3 |
2.6 |
2100 |
|
34
|
5.4 |
3.8 |
31.5 |
+0.25
-0.50 |
45.8 |
32.3 |
2220 |
|
35
|
5.6 |
3.9 |
32.2 |
47.2 |
33.0 |
3.0 |
2670 |
|
36
|
1.75 |
4 |
33.2 |
48.2 |
34.0 |
1.85 |
2.0 |
2760 |
|
38
|
5.8 |
4.2 |
35.2 |
50.6 |
36.0 |
2910 |
|
40
|
6.0 |
4.4 |
36.5 |
+0.39
-0.78 |
53.0 |
37.5 |
3.8 |
3810 |
|
42
|
6.5 |
4.5 |
38.5 |
56.0 |
39.5 |
4000 |
|
45
|
6.7 |
4.7 |
41.5 |
59.4
|
42.5 |
4300 |
|
48
|
6.9 |
5 |
44.5 |
62.8 |
45.5 |
4600 |
|
50
|
2.0 |
5.1 |
45.8 |
64.8 |
47.0 |
2.15 |
2.3 |
4.5 |
5700 |
|
52
|
7.7 |
5.2 |
47.8 |
67.0 |
49.0 |
5950 |
|
55
|
7.2 |
5.4 |
50.8 |
+0.46
-0.92 |
70.4 |
52.0 |
6300 |
|
56
|
7.3 |
5.5 |
51.8 |
71.6 |
53.0 |
6400 |
|
58
|
|
5.6 |
53.8 |
73.6 |
55.0 |
6650 |
|
60
|
7.4 |
5.8 |
55.8 |
75.8 |
57.0 |
6900 |
|
62
|
7.5 |
6.0 |
57.8 |
78.0 |
59.0 |
6930 |
|
63
|
7.6 |
6.2 |
58.8 |
79.2 |
60.0 |
7020 |
|
65
|
2.5 |
7.8 |
6.3 |
60.8 |
81.6 |
3.0 |
62.2 |
2.65 |
2.8 |
5.3 |
7500 |
|
68
|
8.0 |
6.5 |
63.5 |
85.0 |
65.0 |
7840 |
|
70
|
8.1 |
6.6 |
65.5 |
87.2 |
67.0 |
8050 |
|
72
|
8.2 |
6.8 |
67.5 |
89.4 |
69.0 |
8300 |
|
75
|
8.4 |
7.0 |
70.5 |
92.8 |
72.0 |
8600 |
|
78
|
8.6 |
7.3 |
73.5 |
96.2 |
75.0 |
9000 |
|
80
|
7.4 |
74.5 |
98.2 |
76.5 |
10700 |
|
82
|
8.7 |
7.6 |
76.5 |
101 |
78.5 |
11000 |
|
85
|
3.0 |
7.8 |
79.5 |
+0.54
-1.08 |
104 |
3.5 |
81.5 |
3.15 |
3.3 |
11400 |
|
88
|
8.8 |
8.0 |
82.5 |
107 |
84.5 |
11900 |
|
90
|
8.2 |
84.5 |
109 |
86.5 |
12100 |
|
95
|
9.4 |
8.6 |
89.5 |
115 |
91.5 |
12800 |
|
100
|
9.6 |
9 |
94.5 |
121 |
96.5 |
13500 |
|
105
|
4.0 |
9.9 |
9.3 |
98.0 |
126 |
101 |
h13 |
4.15 |
4.3 |
6 |
16200 |
|
110
|
10.1 |
9.6 |
103.0 |
132 |
106 |
17000 |
|
115
|
10.6 |
9.8 |
108.0 |
138 |
111 |
17800 |
|
120
|
11.0 |
10.2 |
113.0 |
143 |
116 |
18500 |
|
125
|
11.4 |
10.4 |
118.0 |
149 |
4.0 |
121 |
19300 |
|
130
|
11.6 |
10.7 |
123.0 |
+0.63
-1.26 |
155 |
126 |
20100 |
|
135
|
11.8 |
11 |
128.0 |
160 |
131 |
20900 |
|
140
|
12.0 |
11.2 |
133.0 |
165 |
136 |
21700 |
|
145
|
12.2 |
11.5 |
138.0 |
171 |
141 |
22500 |
|
150
|
13.0 |
11.8 |
142.0 |
177 |
145 |
7.5
Introduction |
28900 |
|
155
|
12.0 |
146.0 |
182 |
150 |
30000 |
|
160
|
13.3 |
12.2 |
151.0 |
188 |
155 |
31000 |
|
165
|
13.5 |
12.5 |
155.5 |
193 |
160 |
32000 |
|
170
|
|
12.9
Max |
160.5 |
197 |
165 |
32900 |
|
175
|
165.5 |
202 |
170 |
33800 |
|
180
|
13.5
Max |
170.5 |
208 |
175 |
34500 |
|
185
|
175.5 |
213 |
180 |
33800 |
|
190
|
14.0
Max |
180.5
|
+0.72
-1.44 |
219 |
185 |
33500 |
|
195
|
185.5 |
224 |
190 |
32700 |
|
200
|
190.5 |
229 |
195 |
31900 |
|
210
|
5.0 |
198 |
239 |
204 |
5.2 |
5.3 |
9
.0 |
48800 |
|
220
|
208 |
249 |
214 |
51200 |
|
230
|
218 |
259 |
224 |
53500 |
|
240
|
228 |
269 |
234 |
52900 |
|
250
|
238 |
279 |
244 |
12.0 |
50300 |
| 260 |
16.0
Max
|
245 |
293 |
5.0 |
252 |
54400 |
|
270
|
255 |
+0.81
-1.62 |
303 |
262 |
52500 |
|
280
|
265 |
313 |
272 |
50800 |
|
290
|
275 |
323 |
282 |
49100 |
|
300
|
285 |
333 |
292 |
47300 |
|